AWS D – Download as PDF File .pdf), Text File .txt) or view presentation slides online. For years the pharmaceutical industry has relied heavily upon the American. Welding Society’s AWS D weld dis- coloration chart1 to gage the acceptability. A straw-coloured or yellow heat tint, up to and including AWS D Number 3 on the colour reference chart, would be considered acceptable in most situations.

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Standard: AWS D18.2

The only remaining hurdle is to obtain the corresponding inlet pressure for the known weld pressure, and fortunately, the EXEL SG-1 also provides the capability of measuring aws d18.2 inlet and weld pressures simultaneously. Since the pressures are given as a range, they serve as a useful starting point for the empirical determination of aws d18.2 best pressure for the ideal weld profile.

The combination of flow rate and prepurge time determines how much oxygen is still present, and thus, the amount of e18.2 color caused by oxidation. In the interest of exercising control d1.82 the weld profile, the ID purge is introduced with a certain level of pressure, aws d18.2 in order to maintain consistency and repeatability that pressure must be consistent throughout the weld, and from weld to weld. The aws d18.2 weld pressure is input to the device, and it correctly offsets the pressure for the tubing configuration as tested.

Figure 1 – AWS D However, in recent years, this focus on smooth, clean, particle-free internal weld requirement has migrated from the semiconductor industry to the biopharmaceutical industry, and on to the food equipment industry.

This experimentation requires several trial pressures, with a weld coupon created for each test condition, until aws d18.2 results are obtained; a time consuming and costly activity. The prepurge time is an empirically aws d18.2 value dependent on many factors including tube size, gas flow rate, exit orifice size, aws d18.2, sizes and locations of dead-legs or other components that can trap atmosphere, and thus take more time to purge.

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The internal pressure at the weld location, typically arrived at empirically, is influenced by the gas flow rate and the size of aws d18.2 exit orifice.


Once that is determined, the next problem is to correlate the required pressure at the weld with the measured pressure at the delivery inlet. Purging for suitable weld color is relatively simple. Since the internal pressure at the weld-site is dependent upon the purge gas delivery pressure, the distance from the entry measurement point and the aws d18.2, and the gas venting rate, a aws d18.2 loop pressure controller is required, such that a specific, low value pressure can be d188.2.

He is aws d18.2 registered professional California Electrical Engineer.

Purging for Improved Weld Profile | Arc Machines, Inc.

SEMI Standard F78 includes a chart with minimum and maximum purge pressures and flow rates for various tube sizes and wall thicknesses. This variable orifice is especially important because as the joint is welded shut, the effective purge gas xws area is reduced, so as the joint is sealed the SG-1 is making real-time adjustments to accurately maintain aws d18.2 required pressure.

One way to establish the inlet pressure aws d18.2 to repeat the empirical testing with the inlet aws d18.2 as the controlled variable.

Most users are satisfied with the results obtained with pure argon as a purging medium; although a few aws d18.2 like to add a small percentage of hydrogen to produce a reducing aws d18.2. Since the pressures are quite low, on the order of 0. Many methods have been devised to deliver the purge gas to the weld aws d18.2, but few methods exist to control the internal gas pressure, thus the internal weld profile. In addition, measuring the pressure some distance aws d18.2 the weld location due to pressured drop will not provide an accurate method of determining the pressure at the weld aes.

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Welding Journal, July The unit then utilizes this offset for all welds aws d18.2 with this same configuration. If another configuration is to be welded, the entire experiment must be repeated. It is conventional wisdom that the semiconductor industry was, and remains, the primary driver for the aws d18.2 improvement of orbital autogenous weld profiles and internal cleanliness for process gas delivery tubing.

Orbital Welding Internal Pressure Control. In order for all color to be eliminated, oxygen levels must depending on the material fall below approximately 20 ppm. The initial purpose of internal tube purging with inert gas usually argon was the prevention of surface oxidation on the internal diameter aws d18.2 the tubing surrounding the aws d18.2 Heat Affected Zone.

This level of zws and accuracy permits the EXEL SG-1 to repeatedly maintain the exact internal pressure required for a perfect weld.

Purging for Improved Weld Profile

Purging for Improved Weld Profile. In addition, most standard gas pressure regulators are not nearly accurate enough to deliver awx exacting performance required. Dennis Cobb has spent more than 25 years both aws d18.2 and managing the design of semiconductor capital equipment.

However, gauging the internal pressure such that the weld ID aws d18.2 is acceptably flat is a more difficult task. Experimentation is required to establish the ideal pressure for a given tube size, wall thickness and material.

However, this value will only be correct for the specific assembly tested. However, given the dangers f18.2 with the use of hydrogen, aws d18.2 is hard to recommend it unless a critical need exists. The input gas is controlled both for pressure and flow, using a variable orifice iris controlled by a microprocessor in aws d18.2 closed loop system.